Home 1 Series 2012-2019 (F20/F21) High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine

High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine

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High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine

This article gives step-by-step instructions on removing and replacing the high-pressure fuel pump in the BMW N20 4-cylinder turbocharged engine.
Not sure which engine you have in your BMW? Use our engine finder tool to easily identify it!
Possible Symptoms: Engine won't start, lack of power when accelerator depressed
This repair can be used on the following BMW models:
Expert level repair.

Step 1 - Purchase Parts

You will need the following parts and supplies to perform this repair.

High Pressure Fuel Pump

Once again...we are going to preach about purchasing cheap fuel pumps from Amazon and Ebay with manufacturer names you cannot even pronounce. Yea...you get our point. Only...and we mean only install a Genuine BMW factory high pressure fuel pump in your vehicle. Cheap pumps will fail, and can seriously damage your engine. This is the same factory high pressure fuel pump that would be installed at the dealership.

Pump Gasket

When installing a new high pressure fuel pump in your engine, always replace the profile gasket. This will ensure you are leak free after the repair.

Depth Gauge

Excellent automotive depth gauge for measuring smaller holes and slots. Hardened steel base.

Step 2 - Repair Procedure

Unless otherwise noted, all vehicle repair step images in this article are copyrighted, and used courtesy of BMW of North America, Inc. .
Warning
Disconnect battery.

  • You must disconnect the battery before starting this repair. Not disconnecting the battery may cause catastrophic damage to the engine.

1. Disconnect the battery.
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Remove right trim panel from side of trunk (1).

View part diagram for this step
Pro Tip

Tape a rag around the intelligent battery sensor in the next step to protect it from being damaged. A damaged IBS will cause error codes and electrical malfunctions!

High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Disconnect the negative (1) terminal.

- WARNING. Take extreme care not to damage the intelligent battery sensor (2) attached to the negative cable.

Remove ignition coils before proceeding
You must remove the ignition coils before continuing with this repair!

Please see our article Ignition Coil Replacement - BMW N20 Turbo 4-Cylinder Engine for instructions on removing the ignition coils.

2. Remove high pressure fuel pump.
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Locate the fuel lines near the rear center of the engine.

- Loosen the external torx screws (1) and (2), then remove cable clip (3).

View part diagram for this step
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Loosen the union nuts (1) on the high pressure fuel line.

- Unclip the high pressure fuel line from the bracket and remove from the vehicle.

View part diagram for this step
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Remove the sound insulation (1) from the high pressure fuel pump 13518604229.

- Loosen union nut (2) and remove the fuel delivery line from the pump.

View part diagram for this step
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Unplug the electrical connector (1) from the pump.

- Slowly remove the external torx mounting screws (2), being careful to alternate turns every 90 degrees until the pump is loose.

- Remove the high pressure fuel pump 13518604229 (3) from the engine.

View part diagram for this step
3. Installing a new fuel pump.
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- It is important that the high pressure fuel pump camshaft is at its lowest point before installing a new fuel pump. The easiest way to achieve this is with a simple depth gauge (see tool list above).

High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
Click to enlarge image

- Install the depth gauge into the high pressure pump cavity as shown in the image. The ruler must be positioned on top of the camshaft at the bottom of the cavity.

High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Using a socket and long breaker bar, slowly turn the engine CLOCKWISE at the vibration damper until the high pressure pump camshaft has reached its lowest position.

View part diagram for this step
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Install a new fuel pump gasket 11127588416.

View part diagram for this step
High Pressure Fuel Pump Repair – BMW N20 Turbo 4 Cylinder Engine
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- Install the new high pressure fuel pump 13518604229.

- Tighten the mounting bolts (arrows) in 90 degree increments until snug. Torque bolts to 12 Nm (8.8 ft-lb).

View part diagram for this step
4.Final installation torque values.
Torque all union nuts to 30 Nm

- Torque all fuel line union nuts to 30 Nm (22 ft-lb).

Reinstall ignition coils
Please refer to ignition repair article for final reassembly

Ignition Coil Replacement - BMW N20 Turbo 4-Cylinder Engine

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