Monday, October 18, 2021
Home2007-2013 3 Series (E9x)BMW E90 Fuel Pump Replacement - 2007-2013 3 Series - Fuel Filter

BMW E90 Fuel Pump Replacement – 2007-2013 3 Series – Fuel Filter

Repair Summary
This article gives detailed instructions on replacing the fuel pump and fuel filter in a BMW E9x vehicle. Even though we used a 2011 335i to perform this repair, this article can be applied to any 2007-2013 3 series vehicle with minor modifications to the repair steps.

A BMW E90 fuel pump and filter replacement should be performed at 120,000 miles or if your engine is experiencing "hard starts".

The fuel pump in the BMW E9x 2007-2013 3 series is a two-component system that consists of a low-pressure electric pump and a fuel filter/pressure regulator unit. The actual pump is located on the right side of the fuel tank; its 12v electric motor draws gasoline from the tank and sends it to the fuel filter/pressure regulator on the left side of the vehicle. From there the fuel is directed to the fuel rail in the engine compartment.
 
The BMW E90 fuel pump has an average life span of about 120,000 miles. The classic symptoms of a failing fuel pump or filter are hard starts, especially if the car has sat for an extended period of time without being driven. The fuel filter/pressure regulator is especially susceptible to failure if the vehicle has been run for extended periods on contaminated fuel.
The BMW E90 fuel pump and filter/pressure regulator should always be replaced together. Replacing the fuel pump and filter is a very "doable" repair for the home mechanic with average abilities and can prevent a very costly trip to the local repair shop. Fuel pumps and filters for the E90 are readily available and OEM quality replacements are very reasonably priced.
The BMW Repair Guide strongly recommends only using a fuel pump removal tool to loosen the locking rings on the pump and filter units. Trying to remove the locking rings with a hammer and punch IS NOT an acceptable way to remove the rings and can cause the fuel filter to shatter and fall into the gas tank. A fuel pump removal tool is available at any auto parts store, or you can order the same one used in this article from Amazon by clicking here.
A shattered fuel filter from trying to remove the locking ring with a hammer and screwdriver.
Click the image below for our Youtube video on this repair.
Required Parts
All BMW E9x vehicles (except M3)
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All BMW E9x vehicles (except M3)
A-premium is one of the fast-growing automotive aftermarket parts online providers in America, more and more new quality parts will be available from A-premium. With more than 10 years of experience in the industry, A-premium engineers are specializing in developing, manufacturing and distributing reliable auto parts. All A-premium parts will meet or exceed OE specifications, which will be an ideal choice to replace your broken parts.
All BMW E9x vehicles (except M3) + Prime Shipping
WFLNHB has thousands of five-star ratings across the hundreds of products that they currently sell on Amazon. We've personally bought a fuel filter from them for our E90 and it worked great. They also have Prime shipping and offer Free returns if you are not satisfied with your order.
All BMW E9x vehicles (except M3)
Tuningsworld is another big Amazon auto brand with BMW parts being their main point of focus. Most genuine BMW fuel filters will run you about double the price on Amazon. In our opinion, it's a no-brainer... especially when it's necessary to replace both the pump and filter for an optimal repair.
Repair Steps
Section 1 - Removing the Fuel Pump and Filter
The fuel pump and filter are located under the rear seat in all 2007-2013 3 series cars. They are easily accessible and usually can be replaced in less than an hour. It is very important to note that you must use a fuel pump removal tool (spanner wrench) to loosen the locking rings on the pump and filter. Trying to loosen the locking rings with a hammer and screwdriver can cause the plastic pump and filter to shatter, sending debris into the fuel tank.
  1. Always disconnect the battery before performing a BMW E90 fuel pump replacement.
  2. Grasp the front of the rear seat and pull it free from the body of the car. Remove the seat from the vehicle.bmw e90 fuel pump replacement - Grasp front of rear seat and pull it loosebmw e90 fuel pump replacement - Remove the rear seat
  3. Fold the sound insulation back out of the work area.Fold the sound insulation back
  4. Locate and identify the fuel pump and fuel filter covers. The fuel pump is on the right side of the vehicle...the filter on the left. Using a 10mm socket wrench, remove the four nuts securing the fuel pump cover. Remove the cover from the fuel pump.bmw e90 fuel pump replacement - Remove the 10mm nuts from fuel pump coverRemove the cover from the fuel pump
  5. Move to the left side of the vehicle and remove the cover from the fuel filter/sending unit. bmw e90 fuel pump replacement - remove the 10mm nuts from the fuel filter coverbmw e90 fuel pump replacement - Remove the cover off of the fuel filter
  6. Move back to the fuel pump and disconnect the two electrical connections by squeezing their locking tabs and pulling them free. Unplug the fuel pumpUnplug the fuel pump
  7. Using a flat blade screwdriver, gently depress the button release on the plastic fuel vent pipe. With the button depressed, pull the vent pipe free from the pump and tuck it out of the way. Depress the release with a flat blade screwdriver on the fuel vent pipebmw e90 fuel pump replacement - Remove the fuel vent pipe from the fuel pump
  8. Depress the release button on the second fuel vent pipe and remove it from the top of the fuel pump. Due to the lack of clearance, we found it was easier to depress this release with a metal pick as shown below. bmw e90 fuel pump replacement - depress the release button on the second fuel vent hoseRemove the fuel vent hosethe fuel pump is now ready to be removed
  9. Use a fuel pump removal tool to loosen the locking ring on the fuel pump. USE PATIENCE. It's not uncommon for the locking rings to be very stubborn to turn. Once the ring is loose, use your hands to finish turning it off of the fuel pump. Remove the locking ring from the pump. bmw e90 fuel pump replacement - Only use a fuel pump removal tool to remove the locking ringRemove the fuel pump locking ringbmw e90 fuel pump replacement - Remove the locking ring from the pump
  10. Grasp the fuel pump and pull it up. Use a flat blade screwdriver or metal pick to depress the release button on the first fuel line. Pull it loose from the bottom of the fuel pump.bmw e90 fuel pump replacement - Disconnect the fuel line from the bottom of the fuel pumpTo remove the fuel line, depress the release with a screwdriver
  11. Repeat on the second fuel line as shown below. Depress the release on the second fuel linebmw e90 fuel pump replacement - Remove the second fuel line from the fuel pump
  12. Grasp the fuel pump and remove it from the tank.Remove the fuel pump from the fuel tank
  13. Move to the fuel filter. Remove the fuel line by pulling its locking collar back and pulling it free from the top of the filter. bmw e90 fuel pump replacement - Slide the fuel line locking ring backbmw e90 fuel pump replacement - Remove the fuel line from the fuel filter
  14. Remove the locking ring from the fuel filter.
  15. Grasp the fuel filter and carefully pull up....slowly extracting the fuel feed lines from the tank. Remove the fuel filter from the vehicle.bmw e90 fuel pump replacement - Remove the fuel filter from the fuel tank
Section 2 - Installing the New BMW E90 Fuel Pump and Filter
Installing the new pump and filter is very straightforward...it is basically the above steps in reverse. It is important to note that the feed lines from the filter to the pump must be correctly installed in order for the system to work correctly. We give detailed photos below of how they are to be installed. Please also refer to our YouTube video for more detailed information on installation.
  1. The new fuel pump and fuel filter come with new sealing gaskets. The sealing gasket should always be replaced to avoid gas fumes from leaking into the vehicle.
  2. Use a metal pick to remove the old sealing gaskets on the fuel pump and fuel filter. Install the new gaskets pressing them gently into their mounting grooves. Remove the old sealing gaskets from the fuel pump and filterInstall new sealing gaskets
  3. Install the new fuel filter by carefully feeding the fuel lines to the right side of the tank. Stick your arm into the tank and push the fuel lines through under the seat. Take your time, being sure that all four fuel lines feed through correctly. bmw e90 fuel pump replacement - Feed the fuel lines into the tankUse your hand to feed the lines into right side of tank
  4. Put the fuel filter into the tank. Make sure the tab on the fuel filter fits into the slot in the tank. If you do not line up the tab correctly on the filter with the tank, you WILL NOT be able to get the locking ring back on.bmw e90 fuel pump replacement - Put fuel filter back into tank
  5. Install the locking ring and tighten it until snug. DO NOT OVERTIGHTEN.bmw e90 fuel pump replacement - install locking ring back on fuel filter
  6. Install the fuel line back onto the fuel filter and push until it clicks into place.
  7. Do not replace the fuel filter cover yet. This will be done after you start the car and test for leaks at the end of this section.
  8. Install the fuel pump back into the tank.bmw e90 fuel pump replacement - install the new fuel pump
  9. Install the fuel lines from the fuel filter back into the pump exactly as shown in the following image. bmw e90 fuel pump replacement - Fuel pump fuel lines
  10. Make sure the tab on the fuel pump lines up with the notch in the tank. Install the locking ring and tighten it until snug.
  11. Install the fuel vent lines.
  12. Plug the electrical connectors back in.
  13. Start the vehicle and confirm there are no leaks and the pumps are running correctly. You should be able to hear a humming sound coming from both the pump and fuel filter/sending unit when the engine is running.
  14. Replace the covers on the fuel pump and filter and reinstall the rear seat.
BMW E90 Fuel Pump Replacement Finished
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